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Powder compaction technology
The theoretical target is to achieve equal density all over the compacted material - in practice, a density distribution as uniform as possible.
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Even with a simple shape (a cylindrical part as illustrated at right), density in the compacts will not be uniform. Density distribution is mainly a function of:
- the friction forces between the powder and the die
- the compacting action of the punches
Using lubricants allows you to reduce the effects of the friction forces. |

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Using a double-action press or a press with a floating table allows you to manufacture compacts with improved density distribution (see diagram at left). |
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Consequently, even in these simple compacts density distribution will not be the same. |
Powder characteristics
Key characteristics that must be known before compaction of any kind of powder include:
- flowability
- compressibility diagram
- friction force distribution in the die
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